High Speed Feeding Dry Mix Powder Mortar Mixing Plant
The automatic dry mix powder mortar mixing plant is an advanced powder mixing equipment system. This integrated mixing station combines a twin-shaft mixer with a precision batching system to maximize operational efficiency. The system features simple, convenient operation with Chinese and English menu displays that simulate device status with audible and visual alarms. With minimal button operations, the entire workflow is managed through computer control.
Raw Materials of PLC Control Dry Mix Powder Mortar Mixing Plant
Application of PLC Control Dry Mix Powder Mortar Mixing Plant
Product Details of PLC Control Dry Mix Powder Mortar Mixing Plant
1. Raw Material Storage Silo
The silo stores dry building raw material powders including sand, cement, fly ash, slag, and calcium carbonate powder. MG standard silos are equipped with level regulators, air breaking devices, dust collectors, pressure safety valves, and complete assembly accessories. The air breaking device assists with air exhaust during material feeding, while the dust collector clears top-level dust. Level regulators detect maximum and minimum material levels to ensure timely refilling. Safety valves prevent easy material discharge, and materials discharge quickly when working with screw conveyors.
2. Bucket Elevator
This vertical lifting device reaches heights of 20-35m with high-efficiency lifting speed and large transport capacity. Bucket elevators are widely used for lifting various powder or granular materials. Available in belt type and chain type options, with chain bucket elevators capable of lifting heated materials and offering higher capacity and lifting height.
3. Automatic Weighing System
This automatic batching system significantly saves manpower and material resources. Equipped with three S-type sensors around the machine for precise measurements during operation. Input raw material weights according to formulations for high precision, reduced weighing errors, labor cost savings, and improved output.
4. Twin Shaft Agravic Paddle Mixer
Features high mixing speed, excellent uniformity, and low power consumption. Materials with significant differences in physical properties such as specific gravity, particle size, and shape do not easily segregate during mixing. Material discharge is pneumatically controlled, completing within 3-5 seconds.
5. Automatic Packing Machine
Utilizes computerized metering devices for accurate weighing, stable performance, and simple operation. Equipped with dust collection ports for environmentally friendly production. PLC-controlled for intelligent operation, compatible with bag belt conveyors and robot palletizers.
6. Pulse Dust Collector
Specifically designed for dry mortar machine dust collection, equipped with pulse solenoid valves for automatic dust removal. Compact structure with convenient maintenance, featuring large ash removal kinetic energy and high efficiency. Uses special fabric filter dust collection with excellent performance. Integrated fans, cloth cylinders, and filter assemblies simplify workflow processes.
7. Control Cabinet
PLC control system with high intelligence level, providing automatic control from raw material storage silos, screw conveyors, ingredient weighing through mixing, packaging, and complete dry mortar plant management. Intelligent and easy to operate.
Technical Specifications
| Model |
Capacity |
Equipment Height |
Total Power |
Workers Required |
Workshop Required |
| 2000L Mixer |
10-12T/H |
8-10m |
80-90KW |
2-3 Person |
500-600m² |
| 3000L Mixer |
15-20T/H |
10-14m |
90-100KW |
3-4 Person |
600-800m² |
| 4000L Mixer |
20-30T/H |
10-14m |
100-120KW |
3-4 Person |
600-800m² |
| 6000L Mixer |
30-50T/H |
15-20m |
100-120KW |
3-4 Person |
800-1000m² |
| 10000L Mixer |
50-80T/H |
20-25m |
120-150KW |
3-4 Person |
1000-1200m² |
Working Principle of PLC Control Dry Mix Powder Mortar Mixing Plant
The PLC-controlled dry mix powder mortar mixing plant operates through a systematic process:
- First: Various raw materials are transported into the silos via bucket elevators or pump trucks
- Second: Raw materials are conveyed from storage silos to the automatic weighing scale according to formula ratios using screw conveyors
- Third: Premixed materials are lifted into the premix hopper via bucket elevator
- Fourth: Materials enter the twin shaft paddle mixer for uniform mixing
- Fifth: Mixed materials are transferred to the automatic packing machine for packaging
- Finally: Packed bags are conveyed to the next processing stage via belt conveyor
Zhengzhou MG Industrial Co., Ltd. is a leading manufacturer of building material equipment in China, providing professional, efficient solutions for high-quality machinery, formula technology, and special additives for over 20 years. Our main products include dry mortar plants, thermal insulation mortar production lines, sand dryers, powder blending machines, impulse dust collectors, automatic packing machines, and related equipment.
Frequently Asked Questions
1. What is the capacity of your dry mortar plant?
We offer dry mortar plant capacities from 3-50T/H according to your requirements, and we can also customize machines to meet specific needs.
2. How many workers are needed to operate the equipment?
Our 3-4 T/H simple dry mortar plant requires 2-3 workers, while our 6-8 T/H semi-automatic and 10-12 T/H automatic dry mortar plants require 3-4 workers.
3. Are you a trading company or a manufacturer?
We are the factory manufacturer.
4. Product quality assurance?
Zhengzhou MG Industrial Co., Ltd. provides a 12-month warranty from the delivery date of exported machines. During the warranty period, we will replace or repair defective parts due to material or workmanship defects occurring during normal operation.
5. What information should the customer provide for appropriate quotation and service?
- Your final product requirements
- Your raw materials
- Your required capacity
- Number of raw material silo sets needed
- Whether you need bucket elevators for your silos
6. How long is your equipment warranty? Does your company supply spare parts?
The warranty period is one year. We provide spare parts at the lowest prices. During warranty, we replace or repair defective parts due to material or workmanship defects during normal operation.
7. If I need a full production line, can you help us design and build it?
Yes, we can design complete production lines and provide relevant professional advice. We have established numerous projects both in China and overseas.
8. Can we visit your factory?
Yes, you can visit our factory at any time.
If you are interested in our dry mortar production line, please feel free to send us an inquiry or leave your contact number for us.
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