High Speed Packing Dry Powder Mortar Production Line
This advanced production line is designed for manufacturing wall putty, skim coat, tile adhesive, and various dry mortar products with high efficiency and precision.
Automatic Dry Mix Powder Mortar Production Line Overview
This tower-type full automatic dry mortar mixing production line significantly reduces material conveying time, improves production efficiency, and reduces energy consumption. The mixing system utilizes 4-10m³ large-capacity high-efficiency Plough mixers or Twin Shafts Agravic mixers with short mixing cycles. Production capacity ranges from 10-50 tons per hour.
The complete equipment set is controlled by a PLC automatic control system in real-time, featuring high automation management and user-friendly operation environment. Advanced management systems ensure optimal performance and ease of use.
Key Advantages:
- High degree of intelligence with automated batching, weighing, feeding, mixing, and packaging
- Tower layout structure reduces transmission distance and increases production efficiency
- Plough mixer or Twin Shafts Agravic mixer ensures high mixing uniformity
- Materials with significant differences in physical properties do not segregate during mixing
Product Configuration Specifications
| Model |
Capacity |
Equipment Height |
Total Power |
Workers Required |
Workshop Required |
| 2000L Mixer |
10-12T/H |
8-10m |
80-90KW |
2-3 Person |
500-600m² |
| 3000L Mixer |
15-20T/H |
10-14m |
90-100KW |
3-4 Person |
600-800m² |
| 4000L Mixer |
20-30T/H |
10-14m |
100-120KW |
3-4 Person |
600-800m² |
| 6000L Mixer |
30-50T/H |
15-20m |
100-120KW |
3-4 Person |
800-1000m² |
| 10000L Mixer |
50-80T/H |
20-25m |
120-150KW |
3-4 Person |
1000-1200m² |
System Components
Raw Material Storage Silo: Stores dry building materials including sand, cement, fly ash, slag, and calcium carbonate powder. Equipped with level regulators, air breaking devices, dust collectors, and safety valves.
Bucket Elevator: Vertical lifting device with heights up to 20-35m. Available in belt type and chain type configurations for various material handling requirements.
Automatic Weighing System: Precision batching system with S-type sensors for accurate measurement and reduced weighing errors.
Twin Shaft Agravic Paddle Mixer: High-speed mixing with excellent uniformity and low power consumption. Features pneumatic discharge control for rapid material handling.
Automatic Packing Machine: Computerized metering with precise weighing and dust collection. PLC-controlled for intelligent operation.
Pulse Dust Collector: Compact design with automatic dust removal, high efficiency filtration, and easy maintenance.
Air Compressor System: Industrial-grade screw compressor with precision filtration and cooling systems for reliable air supply.
Control Cabinet: PLC control system managing the entire production process from raw material storage to final packaging.
Production Process
The automated process begins with raw material transportation into silos via bucket elevator or pump truck. Materials are then conveyed to automatic weighing scales according to formula ratios using screw conveyors. Premixed materials are elevated into premix hoppers, transferred to twin shaft paddle mixers for uniform blending, then directed to automatic packing machines. Finally, packed bags are conveyed to subsequent processing stages.
Company Profile
Zhengzhou MG Industrial Co., LTD has 20 years of expertise in dry mortar powder industry, serving as one of China's leading building material equipment manufacturers. We provide comprehensive solutions including site planning, equipment configuration, installation, commissioning, and formula technology.
Our product range includes dry mortar mixers, complete production plants, thermal insulation mortar plants, tile adhesive plants, sand dryers, and auxiliary equipment. With advanced processing technology and over 30 technology patents, we maintain ISO9001:2008, CE, and intellectual property certifications.
MG products serve over 2000 building materials enterprises in China and export to 90+ countries worldwide. We provide customized solutions based on individual customer requirements including investment costs, site conditions, and material characteristics.
Frequently Asked Questions
What products can this production line make?
Our automatic dry mortar production line manufactures various dry mortar products including wall putty, plaster, skim coat, ceramic tile adhesive, and related building materials.
What are the usage considerations for ceramic tile adhesive?
- Use electric mixers for uniform stirring due to high adhesiveness
- Implement protective measures to prevent tile detachment
- Avoid direct contact during rainy conditions to maintain adhesive properties
Do you have your own factory?
Yes, we operate our own factory in Zhengzhou City, Henan Province, China, and maintain relationships with quality raw material suppliers to ensure competitive pricing.
What is the total investment cost?
Cost varies by requirements. We provide design services and budget assessments to deliver competitive pricing and quality products, including installation support by experienced engineers.
How many operators are required?
Typically 2-4 workers suffice for operating the complete production line.
What is the equipment warranty period?
12 months warranty with complimentary spare parts and service support during this period.
Interested in our dry mortar production line?
Please contact us for detailed information or leave your contact details for prompt response.
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